Silicone Coated Silica Welding Blanket

Silicone Coated Silica Welding Blanket
Ultimate Thermal and Chemical Protection for Extreme Industrial Environments

Product Overview
The Silicone Coated Silica Welding Blanket is an advanced engineered safety solution designed to withstand the harshest industrial conditions. Combining a high-purity silica fiberglass fabric (SiO₂ ≥96%) with a precision-applied silicone rubber coating, this blanket delivers unparalleled performance in extreme heat, chemical exposure, and mechanical stress.

Technical Superiority

1. Extreme Temperature Resistance

   • Base Fabric: Engineered for continuous operation at 1000°C (1832°F) and short-term exposure to 1200°C (2192°F), with a non-melting softening point of 1700°C (3092°F).

   • Silicone Coating: Stable under continuous 260°C (500°F) conditions, acting as a protective barrier against molten splatter, radiant heat, and thermal degradation.

2. Multi-Environment Durability

   • Chemical Resistance: Impervious to water, oils, acids, alkalis, and solvents, ensuring reliability in chemical processing plants, offshore platforms, and humid settings.

   • Flame Retardancy: Forms a carbonized layer under direct flame, suppressing combustion and protecting the silica fabric core.

3. Mechanical Excellence

   • Tear Strength: 80 lbs/in (warp) × 75 lbs/in (weft) (ASTM D2261), resisting damage from sharp edges or heavy equipment.

   • Tensile Strength: 4500 N/50mm (warp) × 4000 N/50mm (weft) (ISO 13934-1), maintaining structural integrity under tension.

   • Abrasion Resistance: Silicone-coated surface minimizes wear from friction, extending service life in high-traffic industrial zones.

4. Anti-Aging & Weatherproof Design

   • UV/Oxidation Resistance: Advanced stabilizers prevent brittleness, discoloration, and performance loss during prolonged outdoor use.

   • Hydrophobic Surface: Repels moisture and contaminants, simplifying maintenance with wipe-clean functionality.

5. Customizable Flexibility

   • Adaptive Structure: Maintains flexibility even at low temperatures (-50°C/-58°F), allowing seamless draping over complex machinery or irregular surfaces.

   • Tailored Solutions: Choose from sizes (3ft×3ft to 9ft×9ft+), thicknesses (0.75–2mm), colors (standard gray/red), and edge treatments (high-temp stitching, stainless steel grommets every 6–24").

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Performance Specifications

Industrial Applications

• Welding & Metalworking: Shields workers and equipment from sparks, slag, and infrared radiation in arc/MIG/TIG welding.

• Foundry Operations: Protects floors, conveyors, and personnel near furnaces, ladles, and molten metal handling.

• Fire Safety: Acts as a fire curtain or emergency barrier in power plants, refineries, and high-rise buildings.

• Chemical Processing: Lines tanks, pipes, and reactors to contain corrosive spills and vapors.

• Aerospace & Automotive: Heat protection during composite curing, engine testing, or battery thermal runaway scenarios.

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Why Choose Our Welding Blanket?

• Precision Engineering: Optimized yarn density (60×40 ends/inch) and silicone coating thickness ensure consistent performance.

• Global Compliance: Meets stringent EU/US safety and environmental regulations.

• Cost Efficiency: 3–5x longer lifespan than uncoated fiberglass blankets, reducing replacement frequency.

• Eco-Conscious: Silica fabric is inorganic and non-combustible, eliminating toxic fumes during fire incidents.

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Ordering & Support
Customize your blanket with laser-cut shapes, multi-layer quilting, or fire-retardant adhesives. Contact our technical team for CAD drawings, sample requests, or site-specific thermal modeling.